ship unloader for bulk material

Grab Ship Unloader

A grab ship unloader uses clamshell bucket to scoop materials from a ship's hold. The unloading capacity can reach 2500t/h. The unloading bulk material lump size can reach 300mm.

  • Product Introduce
  • Advantages
  • Application & Gallery
  • Technical Parameters
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Introduction

Grab ship unloaders are essential for efficient and flexible unloading of bulk materials in ports and industrial facilities. Their versatility, efficiency, and durability make them suitable for handling a wide range of materials and improving operational productivity. Proper maintenance and operation are crucial for maximizing the performance and lifespan of these unloaders.

Components of Grab Ship Unloader

  • Grab Bucket: A clamshell bucket that can open and close to scoop up and release material. Buckets are made from durable materials to handle abrasive bulk cargo.
  • Boom: A long arm that extends over the ship's hold. The boom can be adjusted and rotated to reach different areas within the hold.
  • Hoist System: Raises and lowers the grab bucket. The hoist system typically includes winches, cables, and pulleys.
  • Trolley: Moves the grab bucket along the length of the boom, allowing it to reach various positions within the ship's hold.
  • Support Structure: The framework that supports the boom and hoist system. This structure must be robust to handle the weight and movement of the equipment and materials.
  • Operator Cab: A control cabin where the operator controls the movements of the grab bucket and boom.
  • Discharge System: Transfers the material from the grab bucket to a conveyor system or directly to storage. This may include hoppers, chutes, or other mechanisms.

grab ship unloader drawing
Grab Ship Unloader Drawing

Operation of Grab Ship Unloader

  • Positioning: The boom is positioned over the area of the ship's hold to be unloaded.
  • Lowering the Grab: The grab bucket is lowered into the hold using the hoist system.
  • Scooping Material: The grab bucket closes to scoop up the material.
  • Lifting and Transporting: The bucket is lifted and moved by the trolley along the boom to the discharge point.
  • Discharging Material: The bucket opens to release the material into a hopper or conveyor system for further transport or storage.

Advantages & Highlights

  • Cost-Effective

    Lower initial investment compared to continuous unloaders and requires less maintenance.

  • Flexible Handling

    Our grab ship unloader can manage a wide range of materials and accommodate different ship sizes and types.

  • Improved Safety

    Reduces the need for manual labor, minimizing the risk of accidents and injuries.

  • Environmental Control

    Our grab ship unloader can be equipped with dust suppression systems to reduce environmental impact.

Application & Gallerys

  • Ports and Terminals: Unloading bulk cargo such as coal, iron ore, grain, fertilizers, and other bulk commodities.
  • Power: Handling coal and other fuels delivered by ship.
  • Grain: Corn, soybeans, wheat, rapeseed, etc.
  • Wood: saw dust and wood chips.
  • Steel: Unloading raw materials like iron ore and coal.
  • Cement: Handling bulk cement and other raw materials.
  • bridge type grab ship unloader
  • bridge type grab ship unloader
  • grab ship unloader

Technical Parameters

Equipment Model
Model GSU400 GSU500 GSU800 GSU1000 GSU1250 GSU1500 GSU2000 GSU2500
Production capacity (t/h) 400 500 800 1000 1250 1500 2000 2500
Material Characteristics
Materials Coal, coke, limestone, bauxite, iron ore, pellet ore, clay and other bulk materials.
Density (t/m³) 0.5-2.5
Particle size (mm) 0-300
Hoisting
Hoisting weight (t) 10 16 20 25 32 40 50 63
Working Speed
Hoisting/closing (m/min) (60-180)/(100-240)
Trolley travelling (m/min) 100-280
Cart travelling (m/min) 20-40
Cantilever crane pitching (m/min) 5-10
Cab operation (m/min) 20-25
Other Options
Rail gauge (m) 12.5 15 16 20 22 25 25 30
Maximum wheel load (KN) 300-500
Recommended steel track Q80/Q100
Power supply mode Cable drum/safety sliding contact line
Contact mode Cable drum/safety sliding contact line/wireless
Control mode PLC program control, manual and single action
 
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