belt conveyor parts

RTS Radial Telescopic Stacker & Telestacker Conveyor

RTS Series Radial Telescopic Stacker Conveyor, also named telestacker or telestacker conveyor, is a radial telescopic stacking conveyor. This telescopic stacker conveyor: length range from 25m (82ft) to 58m (190ft), stacking height up to 19.6m (64ft), stacking capacity up to 4500t/h.

  • Product Introduce
  • Advantages
  • Application & Gallery
  • Technical Parameters
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Introduction

The radial telescopic stacking conveyor, also named telestacker, may be one of the most cost efficient and effective machines in bulk materials stockpiling. These telestacker conveyors feature variable height, length and axis position, allowing for layered stacking structures, which is key to achieving partial and complete separation of stacks. This telestacker typically consists of several key components.

1. Telescopic Lattice Steel Boom

The main feature of a telescopic stacking conveyor is its telescopic lattice steel frame structure, which can extend and retract to reach different heights and distances. This radial telescopic boom is extendable and retracted using telescopic winch system or rack system. It is often made of these steels.

  • square steel tubes,
  • section steel (Angle Steel, Channel Steel).

Radial Telescopic Conveyor Using Lattice Steel Boom Frame
Radial Telescopic Conveyor Using Lattice Steel Boom Frame

2. Common Rubber Conveyor Belts

The belt width of this telestacker conveyor is selected according to conveying capacity and conveyed bulk materials. The heavy duty conveyor belt width is available in 900mm, 1000mm, 1200mm, 1400mm, 1500mm, 1600mm and 1800mm. They can be equipped with these conveyor belts.

  • smooth rubber belt,
  • patterned rubber belt (for grain and wood chips).

3. Telestacker Conveyor Drive System

Telestackers are equipped with a drive system that powers the movement of the whole machine and driving conveyor belts. This drive system may include these parts.

  • electric motors,
  • hydraulic systems,
  • or a combination of both,
  • generator sets.

The selection will depend on the design and specifications of the telestacker.

4. High Automatic Control System

Modern radial telescopic stacker conveyors feature advanced control systems that allow operators to monitor and adjust various parameters, such as:

  • boom conveyor extension/retraction,
  • conveyor speed,
  • stacking height.

high automatic stockpiling mode
High Automatic Stockpiling Mode of Telestacker Conveyor

These control systems may be operated manually or through automated processes, enhancing efficiency and safety. Both panel control and remote control are possible.

5. Heavy Duty Steel Undercarriage

This radial telescopic stacking conveyor is mounted on a stable support structure, which may include a chassis, base frame, platform, or radial undercarriage. This structure provides stability and support for the telescopic boom and conveyor system during operation.

6. Flexible Mobility Components

Some telestacker models are equipped with mobility components, such as:

  • 1. radial plinth,
  • 2. wheeled dolly unit,
  • 3. tracks unit,
  • 4. all wheel travel unit.

radial telescopic stacker moving method
Common Moving Units of Radial Telescopic Stacker

These allow for easy movement and transportation within a site or between different locations. This mobility enhances the versatility and flexibility of the Telestacker for various applications.

7. Multiple Types of Safety Features

Our radial telescopic stacker conveyor are typically equipped with safety features to protect operators and prevent accidents during operation to ensure safe and efficient material handling. These may include:

  • emergency stop buttons,
  • safety guards,
  • proximity sensors,
  • warning signs,
  • and any more.

8. Telestacker Conveyor Transportation

telestacker conveyor transportation
Transportations of Radial Telestacker Conveyor

Containers can be used for transportation if the telestacker conveyor can be disassembled and placed into 40ft containers. When the model is dismantled and still cannot be placed in 40ft containers, it can be transported by a bulk carrier. Our equipment is designed with subsequent transportation methods in mind.

Advantages & Highlights

  • Large Stockpile Volume

    Ours is able to use 30% more material in the same footprint. The largest stockpile volume of our radial telescopic stacker can reach 160,000m³.

  • Desgregate Stockpiles

    For operations with separation issues, telestacker conveyor can prevent deduction penalties and save costs by restoring material to specifications.

  • Easy to Install and Move

    Du to be track-mounted or pivot-mounted, it can be moved by itself or can be moved using a trailer or wheel loader. The equipment is more convenient to install.

  • High Stockpiling Efficiency

    The Max production capacity of this radial telescopic stacking conveyor can be up to 4500t/h. It improves the working efficiency of large-scale heap leach plants.

Application & Gallerys

The telestacker conveyors cater for a complete range of applications. This mobile radial telescopic stacker can offer high efficient bulk materials handling solutions for industires like quarry, mining, port, power, aggregate, paper, etc. This portable telestacker conveyor is an ideal solution when working with follow applications.

  • Stockpiling crushed stone, aggregate, sand, ore after crushers and screens.
  • Building flat top piles of mineral ores in a heap leach plant.
  • Stockpiling topsoil, mud, etc.
  • Working as a loader to load ships, trucks, rail wagons.
  • Handle other materials like coal, woodchips, grains, cement clinker, etc.
  • mobile telestacker conveyor and  radial telescopic conveyor
  • mobile telestacker conveyor and  radial telescopic conveyor
  • mobile telestacker conveyor and  radial telescopic conveyor
  • mobile telestacker conveyor and  radial telescopic conveyor
  • mobile telestacker conveyor and  radial telescopic conveyor
  • mobile telestacker conveyor and  radial telescopic conveyor
  • mobile telestacker conveyor and  radial telescopic conveyor
  • mobile telestacker conveyor and  radial telescopic conveyor

Technical Parameters

Model - Standard Model RTS25 RTS32 RTS42 RTS42S RTS51 RTS58
Conveyor Length (m), full working length 25 (82ft) 32 (105ft) 42 (140ft) 42 (140ft) 51 (170ft) 58 (190ft)
Max. Discharging Height (m), 18 degrees 9.3 (30ft) 10.5 (34ft) 13.6 (44ft) 14.6 (48ft) 17.5 (57ft) 19.6 (64ft)
Radial Stockpile Volume (t), 120 degrees 10530 20975 45345 50390 81890 115050
Radial Stockpile Volume (t), 270 degrees 20930 42105 91785 101455 166145 234365
Bulk Material Density 1.6t/m3
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