Aggregate Stacker for Aggregate Stockpile Management

An aggregate stacker, in industrial or construction contexts, is a piece of equipment used to stack aggregate materials such as sand, gravel, crushed stone, or other bulk materials into piles or stockpiles for storage. It is widely used in aggregate stockpile management.

Radial Telescopic Stacking Conveyor for Aggregate
Radial Telescopic stacking conveyor for Aggregate

Main Components of Aggregate Stacker

An aggregate stacker typically consists of several key components that work together to efficiently stack or pile bulk materials. These components may vary depending on the type and design of the stacker.

Aggregate Conveyor Belt
The aggregate stacking conveyor belt is the primary component responsible for transporting aggregate from the feed source to the stacking location. It is typically made of rubber belt.
Heavy Duty Steel Frame
It is usually made of sturdy steel and is designed to withstand the weight of the material being stacked. And the movable undercarriage can provide high mobility, and this is for portable aggregate stacking conveyors .
Boom or Telescopic Boom
Many aggregate stackers feature a boom or arm that can rotate or telescopic to reach different stacking areas. This component allows for precise placement of material and enables the stacker to create neat and stable piles.
Aggregate Stacker Drive System
It typically consists of electric motors, gears, conveyor pulleys and belts or chains that transmit power from the motor to the conveyor belt. It also can use motorized pulley to drive belt.
Aggregate Control System
It may include features such as variable speed control, stacker position control, and safety interlocks to ensure safe and efficient operation.
Support Rollers or Idlers
Support conveyor rollers or conveyor idlers are mounted along the conveyor belt to provide support and guidance as the belt moves along its path.
Wheels or Tracks (for mobile stackers)
Mobile aggregate stackers are often equipped with wheels or tracks that allow portable aggregate stacking conveyors to move around the job site.

Radial Stacker for Aggregate with Dust Cover

Types of Aggregate Stackers

Aggregate stackers come in various types and configurations, each tailored to specific applications. Here are some common types of aggregate stackers.

1. Radial Aggregate Stacker

Our radial stacker features a pivot point and a rotating conveyor system, allowing them to create radial or circular stockpiles. They are versatile and can reach a wide range of stacking areas around the pivot point, making them suitable for large storage yards or sites with limited space.

2. Fixed Aggregate Stacker

Fixed stackers are stationary conveyors mounted in a fixed position. They are often used in applications where material stacking locations are consistent and do not require frequent adjustment. Fixed stackers are typically more economical and straightforward in design compared to mobile or radial stackers.

3. Telescopic Aggregate Stacker

Telescopic stackers have an extendable conveyor boom that can be adjusted in length, allowing them to reach different stacking distances. These aggregate stacking conveyor are useful for creating long and narrow stockpiles or for reaching over obstacles such as walls or other equipment.

4. Portable Aggregate Stacker

Portable aggregate stacking conveyors are mobile conveyors mounted on wheels or tracks, making them easy to move around job sites. They are ideal for temporary projects or applications that require frequent relocation of stacking equipment. Portable stackers offer flexibility and versatility in material handling operations.

5. Overland Conveyor Stacker

Overland conveyor stackers are designed to stack materials over long distances, typically used in applications such as open-pit mining or large-scale quarry operations. These stackers can span vast distances and overcome terrain obstacles, allowing for efficient transportation and stacking of materials over rugged terrain.

Aggregate and Sand Stacking Conveyor
Aggregate and sand stacking Conveyor

Common Applications of Aggregate Stacker

Aggregate stackers find applications in a variety of industries and scenarios where there's a need to handle, store, or transport bulk materials such as sand, gravel, crushed stone, or other aggregates.

Used in large scale quarry plant in mining limestone, granite, and other rock aggregates.
Used in construction project to handle and stockpile sand, gravel, and crushed rock for use in concrete plant.
Used in mobile crushers or mobile screening plant or mobile crushing and screening plant.
Used in loading trucks, railcar wagon, or ships.
Used in aggregate processing plant to stack materials after crushing, screening, or washing processes before they are transported or sold.

Aggregate stacking conveyors play a critical role in material handling operations, facilitating efficient stockpiling of aggregates and optimizing space utilization. They help streamline processes, reduce manual labor, and minimize material loss or waste. Additionally, these conveyors enhance site safety by reducing the need for heavy machinery to maneuver around stockpiled materials.

Overall, our aggregate stacking conveyors are essential equipment in industries where bulk materials need to be efficiently handled, stored, and transported. They contribute to improved productivity, cost-effectiveness, and operational efficiency in various industrial applications.