belt conveyor parts

Conveyor Idler Roller Support Frame

An idler roller support frame is a structural element that mounts and aligns the idler rollers in a conveyor system. It is often made of middle steel or galvanized steel or stainless steel. Our idler roller support frame suits for belt width ranges from 400mm to 2400mm.

  • Product Introduce
  • Video
  • Advantages
  • Application & Gallery
  • Technical Parameters
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Introduction

These idler frames are essential for maintaining the correct positioning of the rollers, ensuring smooth operation and efficient material handling. The support frames are typically constructed from steel or other durable materials to withstand the demanding conditions of industrial environments.

Types of Idler Roller Support Frames

  • Troughing Idler Frames
    These frames support sets of three or more rollers arranged in a trough-like configuration to cradle the conveyor belt and its load.
  • Return Idler Frames
    These frames support rollers that guide the conveyor belt on its return journey.
  • Impact Idler Frames
    Designed to hold impact rollers, these frames are placed at loading points to absorb the impact and protect the belt.
  • Self-Aligning Idler Frames
    These frames can pivot or adjust to automatically align the idler rollers, helping to correct any belt misalignment during operation.

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Advantages & Highlights

  • Enhanced Conveyor Belt Life

    By ensuring proper alignment and support, idler roller frames reduce wear and tear on the conveyor belt, extending its operational life.

  • Improved Operational Efficiency

    Well-supported and aligned idler rollers contribute to the smooth and efficient movement of materials, reducing downtime and maintenance needs.

  • Safety

    Properly supported idler rollers minimize the risk of belt slippage and misalignment, which can lead to hazardous situations. This enhances the overall safety of the conveyor system.

  • Cost Savings

    Reduced wear and tear on the conveyor belt and rollers, along with decreased maintenance needs, translate into cost savings over the long term.

Application & Gallerys

1. Supporting Idler Rollers

The primary function of the support frame is to hold the idler rollers in place. These rollers, in turn, support the conveyor belt and the load it carries.

2. Maintaining Belt Alignment

Properly aligned idler rollers, supported by sturdy frames, ensure that the conveyor belt runs straight and does not wander off its intended path. This reduces wear and tear on the belt and other components.

3. Distributing Load

Support frames help distribute the load evenly across the conveyor system, preventing excessive stress on any single point and enhancing the longevity of the belt and rollers.

4. Reducing Vibration

By providing a stable and secure mounting for the idler rollers, the support frame helps reduce vibrations that can lead to mechanical failures and inefficiencies.

  • idler roller support frame
  • idler roller support frame
  • idler roller support frame
  • idler roller support frame
  • idler roller support frame
  • idler roller support frame

Technical Parameters

Idler Type Belt Width
Trough Idler 400 - 2400
Transition Idler 800 - 2400
Impact Idler 400 - 2400
Flat Idler 400 - 2400
Spiral Return Idler 400 - 2400
V Return 800 - 2400
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